Skip to Content

Amazing 30-Minute Sweet Chili Bbq Sausage Pasta

When the 5 PM panic sets in and you realize dinner needs to happen FAST—like, yesterday fast—you need a recipe that won’t let you down. Seriously, I’ve spent years testing out quick meals so my family doesn’t have to rely on boring stuff when we’re tired. This Sweet Chili BBQ Sausage Pasta is the absolute reigning champion in my kitchen right now. It takes simple, pantry-friendly items and combines them with smoky sausage for something that tastes like it simmered all day, but it’s truly ready in about 30 minutes total. It’s got that perfect hit of sweet and spicy that makes you grab seconds right off the pan.

Why This Sweet Chili Bbq Sausage Pasta Is Your New Weeknight Hero

Honestly, this dish is what weeknights were made for. I love finding recipes that skip the complicated layering and heavy cleanup, and this sausage pasta delivers big time on flavor without needing a sink full of dishes afterwards. If you’re looking for more ridiculously fast meal ideas, you shouldn’t skip looking at my primary list of easy dinner recipes!

Quick Prep and Cook Times for Sweet Chili Bbq Sausage Pasta

Speed is the name of the game here. Seriously, the total time from grabbing the ingredients to having dinner piping hot on the table is around 30 minutes. We’re talking 10 minutes of prep work—just chopping an onion—and about 20 minutes on the stove top. That’s faster than most takeout shows up!

Flavor Profile: Sweet, Spicy, and Savory in Every Bite of Sweet Chili Bbq Sausage Pasta

Don’t let the short cook time fool you; the flavor is intense! We are using two powerhouse sauces—sweet chili and barbecue—and they blend into something incredible. The smokiness from the sausage plays perfectly against that bright, tangy sweetness. It’s complex, satisfying, and just perfectly balanced.

Gathering Ingredients for Your Sweet Chili Bbq Sausage Pasta

The best part about this recipe is that you probably have most of this stuff already! It’s all about getting the building blocks ready so assembly during the weeknight rush is seamless. The quantities are simple, but trust me, even a slight change in the sauce balance can matter. If you need to make your own ketchup base for some reason—maybe you’re obsessed with homemade everything like I am—check out my guide on homemade ketchup, though for this pasta, store-bought sauces are totally fine!

Key Components for the Sweet Chili Bbq Sausage Pasta Sauce

This is where the magic happens, folks. You need one cup of sweet chili sauce and half a cup of your favorite barbecue sauce. That ratio—two parts sweet chili to one part BBQ—is important for getting that sticky, spicy glaze. Don’t forget the quarter cup of water to help loosen everything up when it simmers! And if you want it richer, have half a cup of heavy cream ready for the end, but it’s totally optional.

Sausage and Pasta Selection for Sweet Chili Bbq Sausage Pasta

You definitely want one pound of smoked sausage, sliced up. That smoky flavor holds up beautifully against the sharp sauces. Penne or rotini work best for me because they’re great at capturing that thick sauce in every nook and cranny. If you don’t have smoked sausage, you can absolutely substitute it with kielbasa or even a good andouille if you like a little extra kick!

Step-by-Step Instructions to Make Sweet Chili Bbq Sausage Pasta

Okay, this is the easiest part, honestly! Because we aren’t baking anything or doing complicated steps, the actual cooking goes super fast. We tackle the pasta first, then the sausage, and then we build that killer sauce right in the same pan! If you’re looking for other fast, flavorful skillet meals, you have to check out my sticky honey garlic sausage pasta sometime.

Cooking the Pasta and Browning the Sausage for Sweet Chili Bbq Sausage Pasta

First things first: get your water boiling and cook that pound of pasta according to the package directions. Penne or rotini, right? Once it’s done, drain it well and just set it aside for a minute. Now grab that big skillet. Heat up one tablespoon of olive oil over medium heat. Toss in your sliced smoked sausage and let it brown up nicely—this should take about five to seven minutes. When it looks golden and delicious, scoop the sausage out and put it on a plate next to the pasta. We want that flavor left behind in the pan!

Building the Sweet Chili Bbq Sauce Base

In that same skillet, toss in your chopped onion and let it soften up—maybe four minutes. You want it translucent, not burnt! Then, add your two minced garlic cloves and cook for just one more minute until you can really smell that garlic aroma. Now for the fun part! Stir in the full cup of sweet chili sauce, the half cup of barbecue sauce, and that quarter cup of water. Give it a good stir and let it come up to a gentle simmer.

Combining Everything for the Final Sweet Chili Bbq Sausage Pasta Dish

Once the sauce is bubbling slightly, it’s time to return that browned sausage to the skillet. Let it cook for about two minutes, just coating it lovingly in the sauce. If you’re going for the creamy version, swirl in that heavy cream now and let it cook until the whole thing thickens up just right. Finally, dump in all of your reserved cooked pasta. Toss everything together so every single piece gets drenched in that amazing sauce. Don’t forget to season it generously with salt and pepper before serving immediately!

A close-up of a white plate filled with creamy Sweet Chili Bbq Sausage Pasta made with penne noodles and chunks of sausage.

Expert Tips for the Best Sweet Chili Bbq Sausage Pasta

You know I always try to give you the insider scoop, not just the basic steps! These little tweaks are what separate a good weeknight dinner from a truly memorable one. With this sweet chili bbq sausage pasta, it’s all about managing that sauce. If you want to dive deeper into the BBQ side of things, I have a recipe for the best homemade BBQ sauce that you can adapt for another night when you have more time!

Adjusting Sauce Thickness in Your Sweet Chili Bbq Sausage Pasta

Sometimes the sauce is just being stubborn, right? If you find your mixture is too thin after you’ve simmered the sausage and sauces, don’t panic! Just let it simmer uncovered for a few minutes longer. The water we added definitely helps thin it, but letting it gently bubble away concentrates everything beautifully. If you decided to skip the heavy cream and it’s still runny, just let it go a bit longer.

Now, if you accidentally made it too thick—maybe you forgot the water, or you cooked it down too much—here’s the life-saver tip: cook the pasta first, remember? Use about a quarter cup of that starchy pasta cooking water and stir it in slowly. That starch emulsifies perfectly and loosens the sauce without watering down the flavor. Perfect fix, every single time.

Spice Level Control for Sweet Chili Bbq Sausage Pasta

I designed this recipe to have a nice little kick from the sweet chili sauce, but I know some of you readers like to really turn up the heat! If you want this sausage pasta to truly sing with spice, this is the time to add it. Right when you throw in your sweet chili and BBQ sauces, add a generous pinch of red pepper flakes. A little goes a long way, so start small!

Alternatively, if you find the sweet chili sauce you bought is milder, you can always drizzle a few dashes of your favorite hot sauce in there too, just before you return the sausage to the pan. It mixes right in, and nobody has to know you cranked up the heat level!

Variations on Sweet Chili Bbq Sausage Pasta

I’m a firm believer that any recipe should be able to mold itself to what you have in the fridge or what cravings you’re having that particular evening. While I absolutely adore this dish as written—it’s perfectly balanced—sometimes you just need to bulk it up with some veggies or switch out the protein source! Don’t be afraid to riff on this one. If you like mixing up your pasta salads in creative ways, you might enjoy my ideas over on the creamy ranch taco pasta salad recipe too.

Vegetable Additions to Your Sweet Chili Bbq Sausage Pasta

If you’re trying to get a few more nutrients in without complicating dinner, the best time to add veggies is right when you’re sautéing your onions and garlic. The sauté step is prime real estate for adding texture! I love tossing in one chopped bell pepper—red or yellow works great because they are a little sweeter—or a handful of sliced mushrooms right after the onions start to get soft.

Give those veggies a good four or five minutes to sweat down before you add the garlic. You don’t want them completely cooked through yet because they’ll spend a few more minutes simmering in the glorious sauce later on. It adds a nice crunch and a fresh dimension to that heavy sweet and spicy sauce. Honestly, try it with roasted red peppers if you’re feeling fancy!

Protein Swaps for Sweet Chili Bbq Sausage Pasta

While I think smoked sausage brings a fantastic, hearty texture to this recipe, it’s super easy to swap it out if you’re out of smoked links or just want something different. If you happen to have leftover cooked chicken, like rotisserie chicken, shred it up and toss it in during Step 5 when you return the sausage (except you’ll be returning the chicken instead!).

Ground turkey is another excellent option if you want to use ground meat. Just brown the ground turkey in Step 2 instead of the sausage, drain off any extra grease, and then proceed exactly as written. Just be aware that ground turkey won’t have that intense smoky flavor you get from the smoked sausage, so you might want to add that pinch of red pepper flakes we talked about to boost the flavor profile back up!

Serving Suggestions for Sweet Chili Bbq Sausage Pasta

Okay, so you’ve got this incredibly rich, sticky, sweet, and spicy sausage pasta situation happening in that skillet. It’s a meal all on its own, for sure, but it deserves some friends on the side to cut through all that deliciousness! When you have something this bold, you need sides that are fresh, light, and maybe even a little acidic to balance everything out. Don’t just serve it plain because you’ll miss out on the full experience, trust me on this one.

My favorite thing to pair with this rich pasta is something cool and crunchy. If you’re looking for something tangy and fast that screams ‘fresh,’ you absolutely must check out my recipe for fresh pickled cucumber salad. That bright vinegar cut is like a palate cleanser between bites of the rich sauce.

If salads aren’t your thing, simple steamed green vegetables are fantastic. Honestly, just steam some broccoli or green beans until they are perfectly tender-crisp. You don’t even need butter; a tiny squeeze of lemon juice over the top adds a lovely brightness right before serving.

And hey, if you decide to leave out the heavy cream like some of you might, you could lean into a slightly cheesier side. A small dish of garlic bread or a simple wedge of toasted Italian bread for dipping up every last bit of that residual sauce in the bottom of the bowl is never a bad idea. It’s all about contrast, people!

Storage and Reheating Sweet Chili Bbq Sausage Pasta

I rarely have leftovers of this stuff because we usually devour it the night I make it, but when I do manage to hide some away—usually just for quality control testing the next day—storage is super simple. The amazing thing about this particular sausage pasta is that it holds up really well in the fridge. You don’t want that flavor profile to go to waste!

When you’re ready to stash your extras, make sure the pasta has cooled down just a bit before you put it away. Pop any remaining sweet chili bbq sausage pasta into an airtight container. I find that plastic containers work okay, but glass containers are always my favorite because they don’t hold onto intense sauce smells forever, you know?

It stays perfectly fine in the refrigerator for about three to four days. That’s a decent run for a quick dinner, which means you get to enjoy that sweet, smoky flavor again a couple of times during the week!

Now, let’s talk reheating because this is important for texture. If you dump cold pasta with a thick sauce into the microwave, you risk drying it out or making it oddly chewy. My favorite way to bring this back to life is definitely on the stovetop!

Reheating on the Stovetop for the Best Texture

Get out a small or medium skillet—a small one works best if you’re only heating up one serving. Put it over medium-low heat. Here’s the secret weapon: don’t just reheat it dry! The sauces tend to seize up when they cool down. Add about a tablespoon of water. If you have any saved pasta cooking water, even better! That starchy water helps loosen everything back up while it heats.

Toss the leftover pasta right into that skillet. Stir it constantly over the gentle heat until it’s warmed all the way through and the sauce is creamy again. This usually takes about five minutes, and the texture will be almost as good as when it was freshly made. It’s worth the extra step!

Microwave Option for Really Busy Nights

If you’re running out the door and need this fast, the microwave is totally acceptable! But again, you have to add moisture. Put your serving into a microwave-safe bowl. Sprinkle just a tiny splash of water or even a drop of broth over the top. Cover the bowl loosely with a paper towel or a lid that allows some steam to escape. Heat in 45-second bursts, stirring well between each burst, until it’s hot all the way through.

If you notice the sauce looking a little stiff after heating, stir in just one more tiny splash of water until you get that nice coating consistency back. Trust me, adding that moisture *before* heating prevents that stiff, rubbery pasta problem we all hate dealing with!

A close-up of a white plate piled high with penne pasta coated in a rich, reddish-brown sauce with ground sausage, representing Sweet Chili Bbq Sausage Pasta.

Frequently Asked Questions About Sweet Chili Bbq Sausage Pasta

I get so many questions about this recipe because it’s so versatile! Everyone wants to know how to make this sweet chili bbq sausage pasta fit perfectly into their lives, and that’s what FAQs are for, right? If you’re looking for even more fast-fix meals that genuinely deliver on flavor, I always point people back to that main list of easy dinner recipes I compiled.

Can I make this Sweet Chili Bbq Sausage Pasta recipe dairy-free?

Absolutely, yes! The heavy cream in Step 6 is totally optional, so for a dairy-free experience, just skip it entirely. If you omit the cream, the sauce will be a bit thinner, sticking more closely to a glaze consistency, which is still perfectly delicious! The only other thing you need to double-check is your smoked sausage. Most standard smoked sausages are fine, but just read the label to ensure there aren’t any hidden milk solids or whey in the binder, which sometimes happens in cheaper processed meats. Easy peasy!

What is the best pasta shape for this Sweet Chili Bbq Sausage Pasta?

I strongly recommend penne or rotini, and here’s why: the sauce we create is thick, sticky, and packed with flavor from the BBQ and sweet chili combination. Shapes with ridges or tubes—like those two—are amazing at trapping that sauce inside and coating every little corner. Think about it: a long, smooth spaghetti would let all that goodness drip right off! You want maximum sauce adherence for the best bite every time this sausage pasta comes out of the pan.

How far in advance can I prep the ingredients for this quick dinner?

This is one of the best things about making this dish a go-to quick dinner! You can totally do some prep the night before or early in the morning to make serving time nearly instantaneous. I usually chop my entire onion and mince all my garlic cloves ahead of time and store them in a little airtight container in the fridge. That way, when you get home tired, you just have to brown the sausage, sauté the veg, and mix the sauces. It easily chops your cook time down to under 15 minutes!

A close-up view of penne pasta mixed with chunks of sausage in a rich, reddish sauce, representing Sweet Chili Bbq Sausage Pasta.

Nutritional Estimates for Sweet Chili Bbq Sausage Pasta

Okay, so while this Sweet Chili Bbq Sausage Pasta is totally satisfying and comes together in a flash, I know some of you are keeping track of macros, and that’s smart! I went ahead and pulled the numbers straight from the ingredient breakdown, but you have to promise to take these with a giant grain of salt. Since we are dealing with store-bought sauces and different sausage brands, these are really just helpful ballpark figures, not a guarantee!

If you are curious about how sugar sneaks into savory dishes, I highly recommend checking out my deep dive on the surprising sugar content of fruits—it really makes you think twice about those BBQ sauces!

Based on my calculations for one serving (and remember, we are aiming for four servings total), here is what you are generally looking at for this weeknight winner:

  • Calories: About 550 per serving. That’s a solid, filling dinner!
  • Fat: Roughly 25 grams total fat. That includes about 10 grams of saturated fat, mostly from the sausage and optional cream.
  • Carbohydrates: You’re looking at about 60 grams of carbs, mostly coming from the pasta and the sugars in the BBQ/chili sauces.
  • Protein: A hearty 25 grams of protein, thanks in large part to that savory smoked sausage!

This dish is definitely a flavor bomb, and while the sodium might be a little higher (sauces are salty, folks!), the combination of protein and carbs makes it a really balanced meal for a busy night when you need fuel fast.

Print
clock clock iconcutlery cutlery iconflag flag iconfolder folder iconinstagram instagram iconpinterest pinterest iconfacebook facebook iconprint print iconsquares squares iconheart heart iconheart solid heart solid icon
Overhead shot of a white bowl filled with Sweet Chili Bbq Sausage Pasta featuring penne noodles and crumbled sausage in a reddish sauce.

Sweet Chili BBQ Sausage Pasta


  • Author: ferecipe.com
  • Total Time: 30 min
  • Yield: 4 servings 1x
  • Diet: Low Fat

Description

A quick pasta dish featuring savory sausage tossed in a sweet and spicy chili barbecue sauce.


Ingredients

Scale
  • 1 pound smoked sausage, sliced
  • 1 pound pasta (penne or rotini recommended)
  • 1 tablespoon olive oil
  • 1 medium onion, chopped
  • 2 cloves garlic, minced
  • 1 cup sweet chili sauce
  • 1/2 cup barbecue sauce
  • 1/4 cup water
  • 1/2 cup heavy cream (optional)
  • Salt and pepper to taste
  • Fresh parsley, chopped (for garnish)

Instructions

  1. Cook pasta according to package directions. Drain and set aside.
  2. Heat olive oil in a large skillet over medium heat. Add sausage and cook until browned, about 5-7 minutes. Remove sausage and set aside.
  3. Add onion to the skillet and cook until softened, about 4 minutes. Add garlic and cook for 1 minute more until fragrant.
  4. Stir in the sweet chili sauce, barbecue sauce, and water. Bring the mixture to a simmer.
  5. Return the sausage to the skillet. Cook for 2 minutes, stirring to coat.
  6. If using, stir in the heavy cream and cook until the sauce thickens slightly.
  7. Add the cooked pasta to the skillet. Toss everything together until the pasta is well coated with the sauce. Season with salt and pepper.
  8. Serve immediately, garnished with fresh parsley.

Notes

  • For a spicier flavor, add a pinch of red pepper flakes with the sauces.
  • You can substitute smoked sausage with kielbasa or andouille sausage.
  • If you omit the heavy cream, the sauce will be thinner but still flavorful.
  • Prep Time: 10 min
  • Cook Time: 20 min
  • Category: Dinner
  • Method: Stovetop
  • Cuisine: American

Nutrition

  • Serving Size: 1 serving
  • Calories: 550
  • Sugar: 22
  • Sodium: 950
  • Fat: 25
  • Saturated Fat: 10
  • Unsaturated Fat: 15
  • Trans Fat: 0
  • Carbohydrates: 60
  • Fiber: 3
  • Protein: 25
  • Cholesterol: 65

Keywords: sweet chili, bbq, sausage, pasta, quick dinner, spicy pasta

Recipe rating